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Studying how Velcro is made turns biomimicry into a hands on design and technology case study for middle and high school STEM. A focused reading passage with questions that prepares students to learn about nylon extrusion, hook-and-loop weaving, heat setting, die cutting, ultrasonic welding, and adhesive backing. Learners connect materials science and engineering by analyzing fiber geometry, peel and shear strength, wear cycles, and the trade offs between nylon and polyester. Prompts build the design cycle and data skills as students test fastening performance, explore tolerances, consider sustainability, and evaluate life cycle impacts across apparel, medical, and aerospace uses. This ready to use classroom reading develops technical vocabulary, real world manufacturing insight, and evidence based decision making for quick lessons, cover work, or mini projects. This process is a great one to learn about and so with that in mind, let's look into this topic with my useful resource here.
This How is it made? article provides the perfect grab and go, print and provide resource that can supplement lessons. It is an article with questions to check comprehension and inspire design and production thinking. I am very proud of this series of how is it made? articles and they are rich with information and wonder at the majesty of design, production and the manufacturing process.
Each how is it made? article includes a fun fact(s) to add to the knowledge gained from this article. Formatted in an easy to read and digest manner, each paragraph is numbered to help with referencing and each question answer has a paragraph reference number to point to the specific information (where applicable). Two images also to inspire students and get them interested in the subject topic.
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Please note: That the Doc versions are images with editable text boxes overlayed on top and this is the most effective way to keep the article sleek and well-designed and also that students cannot change things significantly.